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Petrochemical Industry Overview

Chemical Economics Handbook

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Published September 2022

For the purpose of this report, basic petrochemicals include methanol, ethylene, propylene, butadiene, benzene, toluene, and xylenes. Ethylene, propylene, and butadiene are collectively called olefins, which belong to a class of unsaturated aliphatic hydrocarbons with the general formula CnH2n. Olefins contain one or more double bonds, which make them chemically reactive. Benzene, toluene, and xylenes, commonly referred to as aromatics, are unsaturated cyclic hydrocarbons containing one or more rings. Olefins, aromatics, and methanol are precursors to a variety of chemical products and are generally referred to as primary petrochemicals. Given the number of organic chemicals and the variety and multitude of ways by which they are converted to consumer and industrial products, this report focuses primarily on these seven petrochemicals and their end uses.

The following charts present the consumption of primary petrochemicals by type and by region:

Basic chemicals and plastics are the key building blocks for the manufacture of a wide variety of durable and nondurable consumer goods. Considering the items encountered daily—clothes, construction materials used to build homes and offices, a variety of household appliances and electronic equipment, packaging for food and beverages, and many products used in various modes of transportation—chemical and plastic materials provide the fundamental building blocks that enable the manufacture of most of these goods. Demand for chemicals and plastics is driven by global economic conditions, which are directly linked to demand for consumer goods.

Although investments in new chemical assets are occurring on a global basis, the primary focus over the past decade has been in mainland China, the Middle East, and North America, each with its own unique drivers for these investments, including fast-developing markets and domestic energy and feedstock advantages. Mainland Chinese investment has been focused on coal-to-chemicals production and on-purpose propylene processes, but growth has slowed with the recent implementation of environmental controls, especially for coal-based chemicals. The Middle East, originally focused on oil and gas exports, began to develop its petrochemical assets to capitalize on its cheap and readily available ethane; the units are generally large scale, relatively new, and forward integrated into derivatives, the output of which is primarily for export. The developments in the North American nonconventional oil and gas markets have reignited investment in new petrochemical capacity after more than a decade of very limited activity. Recent shale gas discoveries in the United States and Canada have significantly increased the supply of natural gas liquids, which have transformed North America into a low-cost region for chemicals production again. Many global chemical companies are now expanding or building facilities in the region.

The petrochemical industry continues to be influenced by the globalization and integration of the world economy. The COVID-19 pandemic, which has affected every region of the world, had a significant effect on economies in 2020 because of the strict government-ordered lockdowns, travel restrictions, changing consumer habits, and diminished trade flows. In early 2022, the Russia-Ukraine conflict has cast a shadow over world energy markets, adding volatility and near-term uncertainty. This report provides insights into the effects of the pandemic on the global petrochemical industry as well as the ongoing recovery, exploring every region and covering the seven basic petrochemicals.

For more detailed information, see the table of contents, shown below.

S&P Global’s Chemical Economics Handbook –Petrochemical Industry Overview is the comprehensive and trusted guide for anyone seeking information on this industry. This latest report details global and regional information, including

Key benefits

S&P Global’s Chemical Economics Handbook –Petrochemical Industry Overview has been compiled using primary interviews with key suppliers and organizations, and leading representatives from the industry in combination with S&P Global’s unparalleled access to upstream and downstream market intelligence and expert insights into industry dynamics, trade, and economics.

This report can help you

  • Identify trends and driving forces influencing chemical markets
  • Forecast and plan for future demand
  • Understand the impact of competing materials
  • Identify and evaluate potential customers and competitors
  • Evaluate producers
  • Track changing prices and trade movements
  • Analyze the impact of feedstocks, regulations, and other factors on chemical profitability
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Table of Contents

Section Page Number

Executive summary 8
List of abbreviations 10
Introduction 12
Petrochemical industry fundamentals 14
Sources of petrochemicals 14
Crude petroleum 15
Natural gas 18
Coal 19
Major industry characteristics 20
The seven basic building blocks 23
Ethylene 23
Polyethylene 26
Ethylene oxide 26
Ethylene dichloride 27
Ethylbenzene 27
Linear alpha-olefins 28
Propylene 28
Polypropylene 31
Propylene oxide 32
Acrylonitrile 32
Cumene 33
Acrylic acid 34
Oxo alcohols 34
Methanol 34
Formaldehyde 37
Fuel applications 37
Acetic acid 38
Methanol-to-olefins/methanol-to-propylene 39
Methyl methacrylate 39
Butadiene 40
Polybutadiene 42
Styrene-butadiene rubber 42
Styrene-butadiene latexes 42
Nitrile elastomers 43
ABS resins 43
Adiponitrile 44
Benzene 44
Ethylbenzene 47
Cumene 47
Cyclohexane 48
Nitrobenzene 48
Alkylbenzene 48
Chlorobenzene 49
Toluene 49
Benzene / mixed xylenes 52
Gasoline blending 52
Toluene diisocyanate 52
Benzoic acid 52
Xylenes 53
para-Xylene 56
ortho-Xylene 56
–meta-Xylene 57
Gasoline blending 57
Solvents 57
Ammonia 58
Major petrochemical producers 60
Supply and demand by region 62
World 62
Capacity 62
Ethylene 65
Propylene 66
Methanol 67
Butadiene 69
Benzene 69
Toluene 70
Xylenes 71
Salient statistics 72
Ethylene 75
Propylene 76
Methanol 78
Butadiene 80
Benzene 81
Toluene 83
Xylenes 84
Price 86
Trade 87
North America 90
Capacity 92
Production 95
Ethylene 97
Propylene 97
Methanol 98
Butadiene 98
Aromatics 99
Consumption 99
Trade 101
Central and South America 102
Capacity 103
Production 104
Ethylene 106
Propylene 106
Methanol 107
Butadiene 107
Aromatics 108
Consumption 108
Trade 109
Western Europe 110
Capacity 111
Production 112
Ethylene 114
Propylene 115
Methanol 115
Butadiene 116
Aromatics 116
Consumption 117
Trade 118
Central and Eastern Europe 119
Capacity 119
Production 121
Ethylene 122
Propylene 122
Methanol 123
Butadiene 123
Aromatics 123
Consumption 124
Trade 125
CIS and Baltic States 126
Capacity 127
Production 128
Ethylene 130
Propylene 130
Methanol 130
Butadiene 131
Aromatics 131
Consumption 131
Trade 133
Middle East 134
Capacity 135
Production 136
Ethylene 138
Propylene 138
Methanol 139
Butadiene 139
Aromatics 139
Consumption 140
Trade 141
Africa 142
Capacity 143
Production 144
Ethylene 146
Propylene 146
Methanol 146
Butadiene 147
Aromatics 147
Consumption 147
Trade 148
Indian Subcontinent 149
Capacity 149
Production 151
Ethylene 153
Propylene 153
Methanol 154
Butadiene 154
Aromatics 154
Consumption 155
Trade 156
Northeast Asia 157
Capacity 158
Production 160
Ethylene 162
Propylene 163
Methanol 164
Butadiene 164
Aromatics 164
Consumption 165
Trade 167
Southeast Asia 168
Capacity 169
Production 170
Ethylene 171
Propylene 172
Methanol 172
Butadiene 172
Aromatics 173
Consumption 173
Trade 175
Additional resources 176
Revisions 178
Data Workbook 179
Notice 180

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